New to CNC machining? You might wonder, like many others,
what ballscrews are all about.
What is a ballscrew, and why would you use one anyway?
First, take a look at ballscrew theory. Think of this as
your introductory college course to ballscrews. Very simply, ball screws transfer
rotational motion into linear motion with next to no friction. They do this at
about 90% efficiency. This is far more efficient than any other method that
does the same. This greater efficiency also means ballscrews also have a much
longer life than other components that perform the same function.
Why would you use a ballscrew?
They’re usually used in situations where you have a lot of
lead or need a lot of life. They compare to lead screws, which get used for the
same purpose, but they’re used in smaller, lighter duty applications. Lead
screws also have more customizability, as you can change the leads, sizes, and
their nut configurations quickly and with ease.
How do Ballscrews
Work?
They’re pretty simple in nature. The threads on a ballscrew
allow a hardened steel ball to transfer rotational motion from a ball nut into
linear motion along the shaft. Inside of the ball nut, there’s grooves, and
these grooves fit with those on the shaft, allowing the multiple balls to
travel along.
Ballscrews also have a high degree of accuracy. They can
easily be accurate to 1/10000th of an inch.
Comparing 2 Types of
Ballscrews
When you look to buy ballscrews, you’ll run into these
common types:
Ground
ballscrews
Rolled
ballscrews
Ground ballscrews are made when abrasive wheels cut the
channels the ball moves through. While they carry a higher price, they do have
high tolerances and exceptional accuracy. They also tend to operate much more
quietly than rolled ballscrews.
Speaking of rolled ballscrews, their main benefit over
ground ballscrews is their cheaper cost. In fact, they can easily cost 15-20x
less than their ground counterparts. However, you will sacrifice accuracy.
Rolled ballscrews can be found with accuracies similar to that of ground ones.
But, they also then carry the same price.
In nearly every case, ground ballscrews work out better than
rolled. So when deciding which to use for your CNC machine, the question
usually comes down to the accuracy you need and the price you’re willing to pay
for it.
Hope that helps!
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